2004 Polaris Sportsman 700 EFI ATV Service Manual, Page 115Get this manual
FUEL SYSTEMFUEL INJECTION THROTTLE POSITION SENSOR REPLACEMENT
The correct position of the TPS is established and set at the factoryIf the TPS is repositioned, replaced or loosened it must be recalibrated1Remove the front fender assembly and fuel tank2Disconnect sensor from the harness3Loosen and rotate the throttle body to gain access to the retaining screw4Remove the retaining screw and replace the sensor5Refer to "TPS Initialization" for setting the TPS voltageG With engine off, back out air flow screw until it no longer is in contact with throttle plate camThe throttle plate should seal off throttle bore completely
Back air flow screw out until no contact is made
THROTTLE POSITION SENSOR INITIALIZATION
The correct position of the TPS is established and set at the factoryUse this procedure only if the TPS was repositioned, replaced or loosenedThis set procedure can be accomplished with the throttle body attached to the engineThis procedure is meant to allow the TPS flow and idle offset voltage to be correctly set without the use of flow benchNo steps can be eliminatedFigure Open and close throttle plate couple of times to ensure full throttle closingDo not snap closed, as this could cause unnecessary throttle plate to throttle body interference andor damageSet up the TPS voltage check tool PN 2201519 according to the instructionsVerify that the volt battery has minimum of voltsFigure 2Should read .528v .528 Vdc