2004 Polaris Sportsman 600/700 Service Manual, Page 284Get this manual
STARTER SYSTEM TROUBLESHOOTING
Starter Motor Does Not Turn
Battery dischargedgravity
Low specific
drop tests on the starter systemVoltage should not exceed .1 DC volts per connection
Loose or faulty battery cables or corroded connections (see Voltage
Drop Tests)
STARTER MOTOR REMOVAU DISASSEMBLY
NOTE: Use electrical contact cleaner to clean starter motor partsSome solvents may leave residue or damage internal parts and insulation
Related wiring loose, disconnected,
or corroded
Poor ground connections at battery
starter motor
or starter
solenoid (see Voltage Drop Tests)