2004 Polaris Sportsman 600/700 Service Manual, Page 258Get this manual
SPEEDOMETER TROUBLESHOOTING
TESTNO ALL WHEEL DRIVE
START HEREENGINE OFF
- KEY SWITCH ON
- TRANSMISSION IN LOWAWD SWITCH ONINSTRUMENT CLUSTER IN DIAGNOSTIC MODE SET TO AWD DIAGNOSTIC SCREEN MECHANICAL PROBLEM
Note: If AWD icon comes on, instrument cluster is OK Proceed to mechanical tests (in Service Manual)Check the AWD icon on instrument cluster to verify it's operationThe AWD switch is directly powered by switched 12 volts (redwhite) The gear switch only interfaces with the instrument clusterTo enable AWD, the cluster must be displaying low or high gear, or reverse gear with the override button pushed in
TURN ON AWQ SWITCH DOES CLUSTER SHOW
16 Pin ConnectorCHECK INSTRUMENT CLUSTER PROCEED TO TE ST 2
1Red- 12V Ignibon
2Red,lW Me- 12V ETC and AWD Switch
3 GreyOrangeModeOverride bunon 4BlackKill
5Green_ Diagoostic If'actory Only) Btue(FactO)' UOnly) yeRed_ RPM Inpot Brown- GrOOnd 9Blue Whne- Eng"'" Overheat Switch 10 NC 11NC 12PYrpllll'Wh'te- Fuel Sender (il equipped) 13BownlRedTrans Switch Ground 14 WhiteGear $hill Signal 15Nfe 16BrownWlliteAWD Coij