2004 Polaris Sportsman 600/700 Service Manual, Page 239Get this manual
FRONT CAUPER REASSEMBLY 1Install new O-rings (A) in the caliper body (8)Be
sure groove is clean and free of res idue or brakes may drag upon assembly
FRONT CALIPER INSTALLATION
1Install caliper on hub strut, and torque mounting
bolts2Coat piston with clean Polaris DOT Brake Fluid (C)Install piston (0) with twisting motion while
pushing inwardPiston should slide in and out of bore smoothly, with light resistancelubricate the mounting bracket pins with Polaris Premium All Season Grease, and install the rubber dust seal boots
Front Caliper Mounting Bolt Torque 18 ftIbs(25 Nm)