2004 Polaris Sportsman 600/700 Service Manual, Page 233Get this manual
13Install diaphragm, cover and screwsscrews to inIbs(0.56 Nm)TightenI{)I
Place shop towel under brake line connection at master cylinderLoosen banjo bolt; remove bolt and sealing washers
CAUTION:
Brake fluid wil damage fin ished surlacesDo not allow brake flu id to come in contact with fin ished surfaces34Remove master cylinder from handlebarsHold brake upright and continue to remove master cylinderCover brake line to avoid spillage
MASTER CYLINDER INSTALLATION
Reservoir Cover Torque
5 InIbs(0.56 Nm)
14Field test machine at low speed before putting into serviceCheck for proper braking action and
Notice: When replacing the brake master cylinder assembly or master cylinder parts, use the correct partsThere are different brake master cylinders for the different Polaris ATV modelsRefer to your parts manual or guide for the correct partsThe master cylin der Is not erviceable an Is replaced as nit1Install master cylinder on handlebarsTorque clamp botts to 25 inIbs(3 Nm)Torque the inside bolt first as indicated in the illustration to the rightpin.lbs(0.56 Nm)