2004 Polaris Sportsman 600/700 Service Manual, Page 224Get this manual
16Position the shift forks up and so the the pins point toward the o'clock position, before installing the
19Uft the shift rail slightly and rotate the raiVfork assembly so it meshes with the tracks on the
shift drum assembly
shiftdrumBe sure the wave springs are properly in place and that the shift rail is seated into the pocket on the backside of the case20Install the helical gear and bearing onto the pinion
shaft21Clean the mating surlaces of the case and coverApply Crankcase Sealant (PN 2871557) to the
mating surfacesBesure the locating pins {knock pipes) are in placeReinstall cover, LH mounting bracket and torque bolts in acriss-cross pattern in steps to 27- 34 ftIbs(36.5046 Nm)