2004 Polaris Sportsman 600/700 Service Manual, Page 122Get this manual
SPECIAL TOOLS
DESCRIPTION Ball Jo int Replacement Tool Shock Spanner Wrench Shock Absorber Spring PART NUMBER
COVERPANEL REMOVAL
To Remove: Seat Pull release lever at the rear of the seat Uft and pull seat rearward, disengaging seat from tabs at the rear of the fuel tank To Remove: Side panels (See Page 5.3) Remove Seat Disengage tabs at front and rear and pull away Headlight pod (See Page 5.8) Front Cover Remove Front rack,Disengage cover and lift out To Remove: Rear Rack Remove Seat, bolts at rear of rack and bolts at front of rack Rear Cab Assembly Remove Seat, Rear rack, screwnut and washer at rear of inner left footrest, screws at bottom of left rear mud flapscrew, nut and washer at rear of inner right footrest, screws at bottom of right rear mud flap, bolts and flat washers from top of cab assembly under seat2 screws at rear bottom of cab assembly near ta illightDisconnect taillight harness Front rack Remove screwslift off Front Cab Assembly Remove Seat, ide panels, screws at rear of cab at fue tank mount bracket, Front rack, Front bumper (4 screws)Front cover panel, screws from bottom left mud flap, screws from bottom right mud flap, inner screw from front cab to foot rest on each side, screws under front panel, Remove fuel tank cap (reinstall on tank after cab is removed) Radiator Cover Pull out slightly on the top of the radiator screen, then pull out on the bottom of the screen