2004 Polaris Sportsman 600/700 Service Manual, Page 88Get this manual
(R) to align the teeth of the cam gears, as shown in the picture
Cam Gear Spring Installation Tool Kit: (PU-45497)
NOTE: Install the Cam Gear Alignment Tool (PU-45497-2} into one assembly hole counter clockwise from the timing mark
Tapered Pins: (PU-45497-1) Cam Gear Tooth Align Tool: (PU45497-2)
18Une up the two gears using the tim ing marks and
the three gear tabs that were referenced earlierPush the gears back together, using both hands and hold securely
NOTE: For ease of installing the Cam Gear Alignment Tool (PU-45497-2} (R}, use twisting motion when pushing down on the tool21To remove the balance shaft gear, the flat side of the camshaft (P) must face the balance shaft gearTo rotate the camshaft, use the Cam Spanner Wrench (PU-45498} to rotate the camshaft so the flat side of the camshaft faces the balance shaft gear