2004 Polaris Sportsman 600/700 Service Manual, Page 59Get this manual
ENGINE 600 ENGINE SERVICE DATA Cylinder Piston Connecting Rod Engine No- EH590ALOE
Cylinder
Surface warpage limit {mating with cyl0.004" (0.10 mm) inder head)
Cylinder bore Taper limit Out of round limit Piston clearance
Boring limit Lifter Outer Diameter Block Bore Piston
3.0118" (76.Smm)
0.00031(0.008 mm) 0.00030" (0.0075 mm)
.00067" (.055 '"' .017 mm)
0.64245" :to 0.00025" (21.39 0.00635 mm) 0.6438" :t 0.00062"(21.4322 0.0157 mm)
Piston Pin
Standard inner diameter of piston pin
3.0096" :t .00035(76.445 :t .009 mm) 0.78757" 1:.00098" (20.0045 :t 0.0025 mm)
0.7874".7872" (2019.995 mm) 0.00027":t 0.00019" (0.007 0.005 mm)
Piston pin must be push (by hand) fit at 68" {20" C}
Outer diameter Standard clearance-piston pin to pin
I"xDegree of fit Piston Ring Piston ring installed Top ring Limit Second ring Limit Limit 0.01181 "
0.00393" (0.30 :l: 0.10 mm)