2004 Polaris Sportsman 600/700 Service Manual, Page 25Get this manual
MAINTENANCE
FRONT GEARCASE LUBRICATION
The gearcase lubricant level should be checked and changed in aCCOfdance with the maintenance
To change gearcase lubricant :
Early 2004 Front Gearcase
schedule Be sure vehicle is level before proceeding Check vent hose to be sure it is routed properly and unobstructed The correct front gearcase lubricant to use is
Polaris Premium Demand Hub luidNOTE: The Late 2004 front gearcase has different fill plug height than the Early 2004 front gearcaseBe sure to follow the correc procedure beo when servic ing the front gearcaseRefer to Page 1.3 to help identify whic model of ATV you have2
Remove gearcase drain plug (11 mm) located on the bottom of the gearcase and drain oil(The drain plug is accessible through the skid plate Catch and discard used oil properlyClean and reinstal drain plug using new sealing washerRemove fill plug (8 mm hex)F ill with the recommended fluid amount (5 oz(See ILL1ILL2)
PIU9 Threads
FRONT GEARCASE SPECIFICATIONS
5 ozlubricaJJl
Specified Lubricant: Premium Demand Drive Hub Fluid (PN 2871654)