2003 Polaris Sportsman 600, 2002-2003 Polaris Sportsman 700 Service Manual, Page 250Get this manual
ELECTRICAL
STARTER REASSEMBLY
1Install brush plate to field magnet housing aligning index tab
STARTER REASSEMBLY CONT D
7Using non-petroleum grease, lubricate brush end bushing and install shims2Install O-ring, two small phenolic spacers, large phenolic washer, flat washer, lock washer, and terminal nut3While holding brush springs away from brushes, push brushes back and hold in place4Slide armature into field magnet housingRelease brushes5Lightly grease the drive roller bearing and reinstall drive end frame on armatureInspect seal for wear or damageReplace drive end cap if necessary