2003 Polaris Sportsman 600, 2002-2003 Polaris Sportsman 700 Service Manual, Page 247Get this manual
ELECTRICAL switch if there is no continuity or greater than .5 ohms resistance when the brake is applied with slight pressurethe meter when testing connections should not exceed .1 VDC per connection or componentTo perform the test, place the meter on DC volts and place the meter leads across the connection to be testedRefer to the chart on 10.27 to perform voltage drop tests on the starter systemVoltage should not exceed .1 DC volts per connection
STARTER SYSTEM TROUBLESHOOTING
Starter Motor Does Not Turn
GBattery dischargedLow specific gravity GLoose or faulty battery cables or corroded connections (see Voltage Drop Tests) GRelated wiring loose, disconnected, or corroded GPoor ground connections at battery cable, starter motor or starter solenoid (see Voltage Drop Tests) GFaulty key switch GFaulty kill switch GFaulty starter solenoid or starter motorGEngine problemseized or binding (Can engine be rotated easily with recoil starter?)
STARTER MOTOR DISASSEMBLY