2003 Polaris Sportsman 600, 2002-2003 Polaris Sportsman 700 Service Manual, Page 210Get this manual
BRAKES BRAKE BLEEDING CONT NOTE: Fluid may be forced from supply port (B) when brake lever is pumpedPlace diaphragm (C) in reservoir to prevent spillsDo not install coverSee Illustration above7Slowly pump brake lever (D) until pressure builds and holds8While maintaining lever pressure, open bleeder screwClose bleeder screw and release brake leverNOTE: Do not release lever before bleeder screw is tight or air may be drawn into caliperBleeder Screw Torque 25-30 in.lbs(2.80 -3.40 Nm) 9Repeat procedure until clean fluid appears in bleeder hose and all air has been purgedAdd fluid as necessary to maintain level in reservoirCAUTION: Maintain at least 12 (1.27 cm) of brake fluid in the reservoir to prevent air from entering the master cylinder10Tighten bleeder screw securely and remove bleeder hoseTorque the bleeder screw to 2530 in.lbs(2.80 3.40 Nm)11Repeat procedure Steps 5-9 for the remaining caliper(s)12Add Polaris Dot Brake Fluid (PN 2870990) to MAX level inside reservoir13Install diaphragm, cover and screwsTighten screws to inlbs(0.56 Nm)