2003 Polaris Sportsman 600, 2002-2003 Polaris Sportsman 700 Service Manual, Page 166Get this manual
FINAL DRIVE bell, lift one edge of boot to let out excess air Secure with clampNOTE: Drive bearing out evenly by tapping on outer race onlyOnce bearing is at bottom of casting, support casting on outer edges so bearing can be removed3Inspect the bearingNOTE: Due to extremely close tolerances and minimal wear, the bearings must be inspected visually, and by feelWhile rotating bearings by hand, inspect for rough spots, discoloration, or corrosionThe bearings should turn smoothly and quietly, with no detectable up and down movement and minimal movement sideways between inner and outer race4Inspect bearing housing for scratches, wear or damageReplace housing if damaged
FRONT SHAFT Joint Capacity
Boot Capacity 30 Grams 30 Grams
Front outboard joint capacity: 30g if boot is replaced onlyAnother 30g (60g total) if joint is cleaned