2003 Polaris Sportsman 600, 2002-2003 Polaris Sportsman 700 Service Manual, Page 150Get this manual
DRIVE BELT INSTALLATION
1Loop belt over drive and over top of driven sheave2While pushing down on top of belt, turn the back or moveable driven sheave clockwise
2With tool touching rear of driven clutch inner sheave, the distance at point Ashould be 18NOTE:If the distance is greater than 18 or less than 116, clutch alignment must be adjusted as follows: 3Remove drive and driven clutchSee PVT Disassembly, Pages 6.76.84Remove PVT inner cover5Loosen all engine mountsMove front of engine to the right or left slightly until alignment is correct6Tighten engine mounts and verify alignment is correct7Measure belt deflection and measure offset both above and below shaft centerlinesAdjust if necessaryCenter line
3The belt then should be able to be pushed down into and between the sheavesNOTE:Be sure to position belt so part number is easily readMeasure offset above and below centerline NOTE: On some models, minor adjustments can be made by adding shims between the frame and front lower left engine mount to increase the distance at point If shim is present, it can be removed to decrease the distance at point Shim Kit (PN 2200126)