2003 Polaris Sportsman 600, 2002-2003 Polaris Sportsman 700 Service Manual, Page 130Get this manual
BODYSTEERINGSUSPENSION
SPECIAL TOOLS
TOOL DESCRIPTION Ball Joint Replacement Tool Shock Spanner Wrench Shock Absorber Spring Compression Tool Strut Rod Wrench LH Strut Spring Compressor RH Strut Spring Compressor Charging Needle Gas Shock Recharging Kit Shock Rod Holding Tool Foxt Shock IFP Depth Tool PART NUMBER 2870871 2870872 2870623
COVERPANEL REMOVAL
To Remove: Seat Pull release lever at the rear of the seat Lift and pull seat rearward, disengaging seat from tabs at the rear of the fuel tank Side panels (See Page 5.9) Remove Seat Disengage tabs at front and rear and pull away Headlight pod (See Page 5.4) Front Cover Remove Front rack,Disengage cover and lift out Rear Rack Remove Seat, bolts at rear of rack and bolts at front of rack Rear Cab Assembly Remove Seat, Rear rack,1 screw-nut and washer at rear of inner left footrest, screws at bottom of left rear mud flap, screw, nut and washer at rear of inner right footrest, screws at bottom of right rear mud flap, bolts and flat washers from top of cab assembly under seat, screws at rear bottom of cab assembly near tail lightDisconnect taillight harness Front rack Remove screws, lift off Front Cab Assembly Remove Seat, Side panels, screws at rear of cab at fuel tank mount bracket, Front rack, Front bumper (4 screws), Front cover panel, screws from bottom left mud flap, screws from bottom right mud flap, inner screw from front cab to foot rest on each side, screws under front panel, Remove fuel tank cap (reinstall on tank after cab is removed) Radiator Cover Pull out slightly on the top of the radiator screen, then pull out on the bottom of the screen