2003 Polaris Sportsman 600, 2002-2003 Polaris Sportsman 700 Service Manual, Page 103Get this manual
ENGINE 27Before installing the gearstator housing, replace the seals in the coverInstall new water pump seal (N) into the gearstator housing (O)Use the Water Pump Mechanical Seal Installer (PA-44995) to properly install the seal to the correct depth in the cover
PU-45498
PA-44995
N 26Reinstall the camshaft gear; so the timing marks are properly alignedApply Loctitet 242 (PN 2871949) to the bolt threadsInstall the washer and boltTorque to 26-30 ftlbs35-41 Nm)NOTE: Be sure all of the timing marks are properly alignedTiming Marks NOTE: To remove the water pump seal, the gearstator housing must be removedThe water pump seal cannot be removed or installed with the gearstator housing attached to the engineShaft damage will occurNOTE: Install the waterpump seal (N) with the seal lip facing out (towards the crankcase)Use of hydraulic press is recommended for this procedure28Install new crankshaft seal (P) into the gearstator housing cover (O)Use the Universal Driver Handle (PU-45543) and the Main Seal Installer (PU-45483) to seat the crankshaft seal into placePU-45543