2003 Polaris Sportsman 600, 2002-2003 Polaris Sportsman 700 Service Manual, Page 87Get this manual

2003 Polaris Sportsman 600, 2002-2003 Polaris Sportsman 700 Service Manual, Page 87

ENGINE lock, so Loctitet is not needed on the new boltsTorque bolts to 910 ftlbs(1214 Nm)2871043

A 4Use caution when removing the wire holddown (B), trigger coil (C), and the stator assembly (D)Do not tap or bump the gear stator housing cover or the statorThis could cause the seal around the gearstator housing cover and the crankcase to break, causing leakE Flywheel Nut Torque: 80-100 ftlbs(108.50-135.60 Nm) 5Inspect the mating surface around the gearstator housing cover and the crankcase for oil seepageIf there is seepage between the mating surfaces, then the gearstator housing cover must be resealedClean the gearcase surfaces and reseal with new gasketRefer to the Lower Engine Disassembly section and the Lower Engine Assembly section for detailslnspect the areas pointed out in the photograph for possible oil seepage
3Install the starter bendix if removed4Install woodruff keyInstall the flywheelInstall the flywheel washer and nutApply Loctitet 242 (PN 2871949) onto the threadsTorque the flywheel nut to 80100 ft.lbs(109136 Nm)