2001 Polaris Sportsman 400-500 DUSE and H.O. Service Manual, Page 293Get this manual

2001 Polaris Sportsman 400-500 DUSE and H.O. Service Manual, Page 293

TRANSMISSION
TRANSMISSION OUTPUT GEAR BACKLASH INSPECTION ADJUSTMENT
13The following steps must be performed to obtain proper front output gear backlash adjustment:The pinion gear must be held securely& Do not lubricate the gear teeth until backlash adjustment is completeBoth Gears should be free of grease and oil& Perform adjustment with front output housing seal removed and end play properly adjusted& Measure backlash using tool (PN 2871695)The measurement point is 3.875 (98.43mm) from shaft centerline& Set backlash at .008.014 (.20 -.36mm)& Check backlash in several locations of ring gearFront Gearcase Use This Mark Transmission Front Output Shaft Use This Mark

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