2001 Polaris Sportsman 400-500 DUSE and H.O. Service Manual, Page 228Get this manual
BUSHING REPLACEMENT, EBS DRIVEN
EBS DrivenBushing Removal 1Install puller adapter (Item 10) onto puller2Insert EBS main adapter (Item D) onto pullerSee Ill13Install bushing removal tool (Item E) into center of clutch sheaveSee Ill24Install sheave onto puller5Install left hand nut onto puller rod and tighten by handTurn puller barrel for further tension if needed6Using hand held propane torch, apply heat around outside of bushing until tiny smoke tailings appearCAUTION: Clutch components will be hot! In order to avoid serious burns, wear some type of insulated gloves for the rest of the removal process7Turn clutch sheave counterclockwise until bushing is removed and sheave comes free8Remove nut (C) (left hand thread) from puller rod and set aside9Remove adapters from puller10Remove bushing and removal tool from adaptersDiscard bushingBushing Removal Tool (E) Ill2 EBS DrivenBushing Installation 1Slide adapter (Item 10) onto puller2Apply Loctite 609 evenly to bushing bore inside moveable sheave3Install sheave onto puller (belt surface up)4Place new bushing on side of installation tool (Item AB) and slide both over puller rod5Install nut (C) onto puller rod and hand tighten against installation tool6Turn clutch sheave counterclockwise until bushing is seated7Remove nut (C) (left hand thread) from puller rod and set aside8Remove installation tool and clutch sheave from pullerBushing Puller Tool (AB) Side "B" toward sheave Nut (C) Ill1