2001 Polaris Sportsman 400-500 DUSE and H.O. Service Manual, Page 227Get this manual
BUSHING REPLACEMENT, EBS DRIVE, CONTEBS Drive MoveableBushing Installation 1Place main adapter (Item 8) on puller2Apply Loctite 609 evenly to bushing bore inside moveable sheave3Set bushing in place on sheave4Insert installation puller tool (Item AB) with "A" side down, into center of bushing5With towers pointing upward, slide sheave, bushing and tool onto puller rod6Install nut on puller rod and hand tightenTurn barrel to apply additional tension if needed7Turn sheave counterclockwise, making sure bushing is drawn straight into boreContinue until bushing is seated8Remove nut from puller rod and set aside9Remove sheave from puller10Remove installation toolEBS Clutch CoverBushing Removal 1Install main adapter (Item 8) on puller2Install adapter reducer (Item 9)3From outside of clutch cover, insert removal tool (Item 3) into cover bushing4With inside of cover toward vise, slide cover onto puller5Install nut onto puller rod and hand tightenTurn puller barrel to increase tension as needed6Turn clutch cover counterclockwise on puller rod until bushing is removed and cover comes free7Remove nut from puller rod and set aside8Remove bushing and bushing removal tool from pullerDiscard bushingEBS Clutch CoverBushing Installation 1Apply Loctite 609 evenly to bushing bore in cover2Working from inside of cover, insert new bushing and bushing installation tool into center of clutch cover3With main adapter on puller, insert cover onto puller rod, placing outside of cover toward vise4Install nut on rod and hand tightenTurn puller barrel to apply more tension if needed5Turn clutch cover counterclockwise on puller rod until bushing is seated6Remove nut from puller rod and take installation tool and clutch cover off rodMain Adapter (8) Adapter Reducer (9) Piston Pin Puller Removal Tool (3) Nut (C) Bushing Main Adapter (8) Piston Pin Puller Puller Tool (AB) Side "A" toward sheave