2001 Polaris Sportsman 400-500 DUSE and H.O. Service Manual, Page 74Get this manual
ENGINE SERVICE DATA
CylinderPistonConnecting Rod
Cy nder Surface warpage (mat ng th cy nder head) Cy nder bore Taper Out of round ston earance Bor ng ston Outer ameter Std 009825 mm) OS 019750 mm) OS Standard nner ameter of ston bore ston Outer ameter Standard earance-p ston to bore Degree of ston ng ston ng nsta ed gap Top ng Second ng ng ston ng Standard earance ston ng to ng groove Top ng Second ng Connect ng Rod Connect ng rod sma end ID Connect ng rod sma end rad earg ance Connect ng rod end de earance Connect ng rod end rad earg ance Crankshaft Crankshaft runout Std Lmt Std Lmt Std Lmt Std Lmt Std Lmt Std Lmt Std Lmt Std Lmt Std Lmt Std
EH42PLE05
002005 mm) 4606-3 614 (87 900-87 920 mm) 0020050 mm) 0020050 mm) 0006- 0018015- 045 mm) 0024060 mm) 020mm) 4596-3 4600 (87 875-87 885 mm) 4695-3 4699 (88 125-88 135 mm) 4793-3 4797 (88 375-88 385 mm) 9055- 9057 (23 0-23 006 mm) 9053- 9055 (22 994-23 mm) 0002- 0003004- 008 mm) 0079- 013820- 36 mm) 039 (1 mm) 0079- 013820- 36 mm) 039 (1 mm) 0079- 027620- 70 mm) 059 (1 mm) 0016- 0031040- 080 mm) 005915 mm) 0012- 0028030- 070 mm) 005915 mm) 9058- 9063 (23 007-23 020 mm) 0003- 0010007- 026 mm) 002005 mm) 0039- 02561- 65 mm) 031580 mm) 0004- 0015011- 038 mm) 002005 mm) 002406 mm)