1985-1995 Polaris ATV and Light Utility Hauler Service Manual, Page 186Get this manual
FINAL DRIVE SYSTEM SERVICE Hilliard Clutch Assembly Testing, All Models Garter Spring Application and Identification
1987 to 1988 mechanically engaged; spring PN 3250021wire diameter .012" (.03 cm); spring free length end to end inside hooks 6.85" (17.3 cm)1989 to 1994 electro mechanical; spring PN 3250022; wire diameter .015" (.038 cm); spring free length end to end inside hooks 6.63" (16.8 cm)1995 to current electro mechanical; spring PN 3250032; wire diameter .018" (.045 cm); spring free length end to end inside hooks 6.968" 17.7 cm)Measure wire diameter Measure free length to inside of loops as shown
Reassemble Hilliard clutch assembly and lubricate with Type Automatic Transmission FluidWARNING: Make sure the rollers move up and down freely in the roll cageIf they do not move freely the front hubs may not engage or disengage properly, causing vehicle instabilityHold clutch as shown and rotate roller cage to simulate clutch engagementNOTE: The roller is now in the engaged position on the cam ramp and the garter spring tension against the roller has increased3