1985-1995 Polaris ATV and Light Utility Hauler Service Manual, Page 170Get this manual
TRANSMISSION Selector and Wiring Harness Removal (Typical) Wiring Harness Removal 1234Remove fuel tankCut cable ties securing gear shift selector switch wiring harness to frameDisconnect wiring harness from terminal board, noting the color of wires and location on the terminal boardPull the wiring harness through to the gear shift selector side of the machine
Gear Shift Selector Removal
1Disconnect the two linkage rods from the gear shift selector slides2Remove three bolts attaching gear shift selector to the mounting bracket3Lift gear selector out of mounting bracket and away from frameCAUTION: Read each step completely before proceedingEssential parts may be lost or damaged if you do not
heed this caution!
Gear Shift Selector Disassembly (Fluid Change)
1Slowly tilt gear shift selector body sideways to drain oilNOTE: Do not tip gear shift selector body upside down or detent bullets and stop pin may fall outCheck for signs of moisture in the selector bodyInspect shift boot closely if moisture is present in selector box2Tap gear shift selector body, top down, against hard, smooth, flat surface to jar the stop pin and two detent bullets loosePull the detent bullets and the stop pin out of the gear shift selector body3Hold the interlock butterfly out of the way and remove the two slides, one at timeNOTE: The LH slide has two notches and the RH slide has threeThe slides must be replaced in the proper channels for the shifter to function properly4Inspect O-rings for damageReplace if any damage is found5Flush housing with parts washer fluid or penetrating oil to remove all moisture6Dry all gear shift selector parts and remove any corrosion with wire brush