1985-1995 Polaris ATV and Light Utility Hauler Service Manual, Page 166Get this manual

1985-1995 Polaris ATV and Light Utility Hauler Service Manual, Page 166

TRANSMISSION SERVICE Type III Reassembly 9To reassemble this transmission, carefully install as unit the highreverse sliding shaft, the cluster assembly, and the input shaft with chainTap the shaft ends lightly to make sure they are fully engaged in their bearing housingsMake sure the highreverse shift pin is located between the spring tail endsShift this shaft into neutralNOTE: The shaft must be in neutral to finish reassemblyInstall the output shaft gear assembly
10Install the engagement shift dog onto the low range shift shaftNOTE: Dogs must be positioned outward, toward youSlide the shift dog over the spline, and the low range shift shaft into the detent lockMake sure the shift shaft pin is located between the spring tail endsRemove the screwdriver holding the lock open
CAUTION: When installing Shift Kit (PN 2200596) for High-Lo-Reverse transmissions, be sure to include the spacer on the shift rail shaft as shown in the illustration at rightNOTE: Later 1995 model shift fork will have an integral spacer