1985-1995 Polaris ATV and Light Utility Hauler Service Manual, Page 163Get this manual

1985-1995 Polaris ATV and Light Utility Hauler Service Manual, Page 163

TRANSMISSION SERVICE 8On all 1987 and 1988 HiLo transmissions, shift linkage adjustment is done by removing the tie rod end (A), shifting the transmission to neutral and then the shift rod to the neutral positionNext, adjust the tie rod length so the tie rod end just enters the transmission shift arm (B)Tighten the tie rod end jam nuts (C)NOTE: Replace rod ends when excess end play occursOn 1989 and newer HiLo transmissions, adjust the shift linkage as follows: Start the engineSlowly shift from neutral to low, noting where gear clash beginsShift toward reverse, noting where the gear clash begins in this directionThe two pOints must be centered on the neutral slotIf they are not centered, adjust the shift rod length until they areGear clash must be centered on

IMPORTANT: Gear clash must be centered on neutral slot

IMPORTANT: neutral slot

Shift Loc Adjustment CAUTION: Severe transmission damage will result if this procedure is not followed properly