1985-1995 Polaris ATV and Light Utility Hauler Service Manual, Page 162Get this manual
TRANSMISSION SERVICE Transmission Service Tips 1During disassembly and reassembly be aware of the two case hole locating sleeves (A)These must be in position during reassemblyBefore reassembly be sure the case half mating surfaces are clean and free of any nicks or scratchesAlways install new gasket and use Loctite gasket eliminator on both case halvesBearings, spacers and gears are assembled until they bottom on each other or shoulderUse seal and bearing driver PN 2870676 for reassemblySeals can be installed flush with case half outer surfaces before final assemblyBe sure to grease the inner lips of the seals and also be sure the leading edge of the seal to shaft mating surface is free of any nicks or scratches which may damage the seal during reassemblyThis transmission is equipped with dipstick which has low level and full level marksFill the transmission to the upper mark with SAE 30W oilAdjust the transmission torque stopLoosen the jam nut (A) and adjust the bolt (B) until it touches the frame and then an additional 12 turnTighten the jam nut (A)357