1985-1995 Polaris ATV and Light Utility Hauler Service Manual, Page 129Get this manual
BRAKE SERVICE Caliper Reinstallation Caliper Installation (1993 Sportsman)
12Reinstall caliper assembly onto brake diskReinstall lower rear caliper mount bolt (I) with caliper shield (J)Reinstall disc cover bolt and disc cover (H)Torque caliper mount bolts to 1012 ftIbs(1.41.7 kgm)Reinstall brake arm (G), adjuster bolt (F) and jam nutAdjust foot pedal at 12" to 34" travel of the pedal and tighten the jam nutReinstall the rear-most middle chain guard bolt (A)NOTE: Make sure spacer (B) is reinstalledReinstall right rear mud flap bolt in footrestRefill master cylinder with DOT brake fluid (PN 2870990) and reinstall cover with new cover gasketNOTE: Type III cylinders should be filled to 14" to 516".6 to .8 cm) from the top of the cylinderRefer to Table of Contents page for assistance in determining brake system typeRefer to brake bleeding instructions in this chapter and bleed system