2008 Kawasaki Teryx 750 Service Manual, Page 168Get this manual
5-46 ENGINE TOP END Exhaust System
When installing the exhaust pipe covers [A], do as followsInstall:
Exhaust Pipe Covers Collars [B] Dampers [C] Washers [D] Exhaust Pipe Cover Bolts [E] Tighten:
TorqueExhaust Pipe Cover Bolts: 8.8 Nm (0.90 kgfm, 78 inlb)
Install the cover clamp screws [F] as shown in the figureReplace the exhaust pipe gaskets [G] with new onesInstall: New Exhaust Pipe Gaskets Front Exhaust Pipe [H] and Exhaust Pipe Nuts (lightly) Rear Exhaust Pipe [I] and Exhaust Pipe Nuts (lightly) Replace and muffler gasket with new onesInstall the new muffler gasket [J] and clamp [K] to the front side inlet pipe of the muffler as followsInstall the new muffler gasket more deeply than the first wide ditch [L] of the inlet pipe and contact the clamp claws [M] to the bottom [N] of the ditchInstall the new muffler gasket [O], collar [P] and clamp [Q] to the rear side inlet pipe of the muffler as followsInstall the new muffler gasket to the bottom of the inlet pipeThe distance [R] between the inlet pipe end and gasket end is 0.5 mm (0.31 0.02 inInstall the collar more deeply than the first wide ditch [S] of the rear side inlet pipe and contact the clamp claws [T] to the bottoms [U] of the ditchInstall the muffler to the exhaust pipesInstall the muffler bracket [V] to the bracket [W] of the frame sideInstall: Washer and Muffler Mounting Bolts [X] (lightly) Tighten: