2005 Kawasaki KAF400 Mule 600 and Mule 610 4x4 Service Manual, Page 165Get this manual
ENGINE BOTTOM END 8-19 Crankshaft and Connecting Rods
Connecting Rod Big End BearingCrankpin Wear
thin film of oil on the bolts Apply athe cap bolts and the thread ofboltscap the speciInstall tighten the to fied torque (see Piston Installation in the Engine Top End
chapter)Measure the inside diameter [A] of big end at several points with telescoping gauge or inside micrometerIf the inside diameter is more than the service limit, replace the connecting rod with new oneConnecting Rod Big End Inside Diameter Standard: 43.004 43.015 mm (1.6931 1.6935 in Service Limit: 43.04 mm (1.694 in
outside [A] Measure the crankpinmeasure diameterpoints around the several Use micrometer to crankpin circumferenceIf the crankpin diameter is less than the service limit, replace the crankshaft with new oneCrankpin Outside Diameter Standard: 42.957 42.970 mm (1.6912 1.6917 in Service Limit: 42.94 mm (1.691 in