2005-2009 Kawasaki Brute Force 650/KVF 650 4x4 Service Manual, Page 57Get this manual
PERIODIC MAINTENANCE 2-39 Periodic Maintenance Procedures
Slide Points: Lubricate with GreaseBrake Lever Brake Pedal Pivot Shaft Throttle Lever Shaft
Bolts and Nuts Tightening
Tightness Inspection
Check the tightness of the bolts and nuts listed here in accordance with the Periodic Maintenance ChartAlso, check to see that each cotter pin is in place and in good condition If there are loose fasteners, retorque them to the specified torque following the specified tightening sequenceRefer to the appropriate chapter for torque specifications If torque specifications are not listed in the appropriate chapter, see the Basic Torque Table (see Torque and Locking Agent)For each fastener, first loosen it by 12 turn, then tighten itIf cotter pins are damagedreplace them with new onesBolts, Nuts, and Fasteners to be checked Wheels: Front Axle Nuts and Cotter Pins Rear Axle Nuts and Cotter Pins Wheel Nuts Brakes: Front Brake Master Cylinder Clamp Bolts Brake Lever Pivot Bolt Brake Lever Pivot Nut Front Brake Caliper Mounting Bolts Brake Pedal Cotter Pin SteeringSuspension: Handlebar Clamp Bolts Stem Clamp Bolts Stem Bearing Housing Bolts Tie-Rod End Nuts and Cotter Pins Tie-Rod Adjusting Sleeve Locknuts Shock Absorber Mounting Bolts and Nuts Suspension Arm Pivot Bolts Steering Knuckle Pivot Nuts and Cotter Pins Engine: Engine Mounting Bolts Engine Mounting Bracket Bolts Exhaust Pipe Holder Nuts Muffler Mounting Bolts Muffler Clamp Bolt Front Final Drive: Gear Case Bracket Bolts Others: Footrest Mounting Bolts Throttle Mounting Bolts Carrier Mounting Bolts