2004-2006 Kawasaki Prairie 700 4x4, KVF 700 4x4 service manual, Page 227Get this manual
CRANKSHAFTITRANSMISSION 10-27 Transmission
e Apply molybdenum disulfide oil to the shift shaft [A] el nstall: Sh ift Shaft Spring Boll [BJ Spring [C] Guide (0] Apply non-permanent locking agent: Shift Shaft Spring Bolt Tighten: TorqueShift Shaft Spring Bolt: 25 N'm (2.5 kgfm 18 ft' lb)
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When new bushing [A) and oil seal [8] are installed in the sh ift shaft cover [C], press and insert the new bu shin and oil seal so that their surfaces are flush with the end of the each hole
Install: Shift Shaft Cover Tighten:
TorqueShift Shaft Cover Bolts8.8 N'm (0 .90 kgf-m, 78
Shift Fork Bending
If th fork is bentreplace the sh ift rod with new oneA bent fork cou ld cause difficulty in sh ifting, or allow the transmission to jump out of gear when under power[A] 90