2003 Kawasaki KLF250 Service Manual., Page 193Get this manual
11-26 FINAL DRIVE Final Gear Case
7Pinion Gear Shims Thickness 0.10 mm (0.004 in 0.15 mm (0.006 in 0.50 mm (0.020 in 0.80 mm (0.031 in 1.0 mm (0.039 in (primary) 8Ring Gear Shims Thickness 0.10 mm (0.004 in 0.15 mm (0.006 in 0.50 mm (0.020 in 0.80 mm (0.031 in 1.0 mm (0.039 in (primary) Part Number 92025-1850 92025-1851 92025-1856 92025-1857 92025-1849 Part Number 92025-1865 92025-1866 92025-1867 92025-1868 92025-1864
Backlash Adjustment Clean any dirt and oil off the bevel gear teethInstall the pinion gear assembly with the primary shim (1.0 mm thickness)Tighten the propeller shaft housing mounting nuts without the propeller shaft housing
the ring case with Install(1.0 mm gear in the final gear ring gearthe primary shim thickness) onto the Install: Ring Gear Case Cover Tighten:
TorquePropeller Shaft Housing Nuts: 25 Nm (2.5 kgfm, 18 ftlb)