1987-2004 Kawasaki Mojave KSF250 Service Manual, Page 112Get this manual
CRANKSHAFTTRANSMISSION 8-17 Shift Fork Bending
-Visually inspect the shift forks, and replace any fork that is bentA bent fork could cause difficulty in shifting, or allow the transmission to jump out of gear when under power
Shift Fork Guide PinShift Drum Groove Wear
-Measure the diameter of each shift fork guide pin, and measure the width of each shift drum grooveShift Fork Guide Pin Diameter Standard: Service Limit: 5.96.0 mm 5.8mm
Shift Drum Groove Width Standard: Service Limit: 6.056.20 mm 6.3mm
Shift ForkGear Groove Wear
-Measure the thickness of the ears on each shift fork, and measure the width of the shift fork grooves on the transmission gearsShift Fork Ear Thickness Standard: Service Limit: 4.44.5 mm 4.3mm