2005-2009 Honda TRX400EX/TRX400X Service Manual, Page 13Get this manual
GENERAL INFORMATION
CRANKCASETRANSMISSIONCRANKSHAFT SPECIFICATIONS
Unit: mm (in) STANDARD 13.00013.018 (0-.5- 8 -0.5125)- -'-3.04 Shift fork Fork 1.012.96612.984 (0.51050.5112) 12.90 (O.50S) Shaft .06.00 (0.2330.236) ' 5.5 (0.22) Fork claw thi cknes Transm ission- Gear 1.0M4 25.02025.041 (0.98500.985925 .08 (0.98-7)M5 25.00025 .021 (0 .98430.9851-25.06 (0.987C1-2 3:00023 .021 (0.90550.9063) 23 .07 C2C3, CR28.041 (1.1031 -1.1040) 28 .08 (1.106-)idle 17.00017.018 (0.66930.6700) 17.04 (0.671) M4 24.97925.000 (0.98340.9843-) 24.90 (0.9 8=0)Gear bushing M524.95921 .980lD.B6450.865424.90 (0980-)c1 22 .95922 .980 (0.90390.9047) 22.90 (0.902-)C2 C3CR 27.97928 .000 (1.1015-1.102427.94 (1.100) 16.94 (0.66-7)16.96616.984 (0.66930.6700) Reve rse idl 0.0200.062 (0.00080.0022) 0.10 (0.004) (mainshaft and counter shaft) lo-bushing learance Reverse idle gear-to-bushing .0160.052 (0.00060.00200.10 (0 .004) clearance M4 22 .00022 .021 (0.86610.8670) 22 .10 (0.87-0) Gear bushing 1.0Cl 20 .02020 .041 (0.78820.7890) 20.08 (0.791C2CA 25 .00025.021 (0.98430.9851) 25.06 (0.987) Reverse ,d ie 13.00013.018 (0.5110.5125) 13.04 (0.5'- )- ains haft .0 M421.980 (0.786607874) (0.863r Countershaft.0-at C1 20 .000 (0.785) at C2CR 24 .95924 .980 (0.98260.9835) 24 .92 (0.981) Reverse idle slla -=O-7- =-12.96612.984 (O.51050.5112) ;2.94 (0.5-=-=-')- 090.0200.062 (0.00080.0022- -0 .10 (0.004) Bush ing-lo -shaft (ma inshah and countersha ftclearance 0.10 (0.004-su5hing -to -reverse idle shaft 0.0160.052 (0.00060.0020clea rance- .12 (0 .005) Crankshaft RunOUI 0.050.45 (0.0020.018) Big end sideCTearance 0.6 (0.02) 0.05 0.0060.018 (0 .0002 Big end radial clearance -