2005-2008 Honda ATV TRX500FA/FGA Fourtrax, Rubicon Factory Service Manual, Page 377Get this manual

2005-2008 Honda ATV TRX500FA/FGA Fourtrax, Rubicon Factory Service Manual, Page 377

FRONT DRIVING MECHANISM Install the final clutch assembly onto the differentialInstall and tighten the new three boltsTORQUE: 25 Nm (2.5 kgfm, 18 lbfft) BOLTS

FINAL CLUTCH ASSEMBLY

DIFFERENTIAL ASSEMBLY
Keep dust and dirt out of the differential housing
Install the face cam into the differential housingInstall the six cam followers (rib) and six cam followers (flat) into the specified grooves in the housing by two and two as shown
CAM FOLLOWERS

HOUSING Install the face cam onto the cam followersMeasure the depth of the ring gear (page 17-22) and the height of the housing-to-cam (page 17-23), and record themCalculate the shim thickness using the equation belowThe correct shim is nearly this dimensionA1.6 mm A: New shim thickness B: Recorded ring gear depth C: Recorded face cam height