2005-2008 Honda ATV TRX500FA/FGA Fourtrax, Rubicon Factory Service Manual, Page 372Get this manual

2005-2008 Honda ATV TRX500FA/FGA Fourtrax, Rubicon Factory Service Manual, Page 372

FRONT DRIVING MECHANISM PINION GEAR REMOVAL Remove the three bolts and front final clutch assembly from the differentialRemove the O-ring from the final clutch assemblyBOLTS

FINAL CLUTCH ASSEMBLY Press the pinion gear out of the final clutch assembly using the special tools

TOOLS: Driver Pilot, 15 mm 07749-0010000 07746-0040300

Be sure to wear heavy gloves to avoid burns when handling the heated final clutchUsing torch to heat the final clutch may damage the clutch
Heat the final clutch to about 100C (212F)Remove the pinion gear bearing from the final clutch using the special tools