2005-2008 Honda ATV TRX500FA/FGA Fourtrax, Rubicon Factory Service Manual, Page 17Get this manual
GENERAL INFORMATION
FRONT DRIVING MECHANISM SPECIFICATIONS
Unit: mm (in) ITEM Front differential Recommended oil Gear backlash Backlash difference Slip torque Face cam-to-housing distance Differential ring gear depth Cone spring height 14 17 Nm (1.45 1.75 kgfm, 10 13 lbfft) 3.3 3.7 (0.13 0.15) 6.55 6.65 (0.258 0.262) 2.8 (0.11) Oil capacity After draining After disassembly Hypoid gear oil SAE #80 0.05 0.25 (0.002 0.010) 0.4 (0.02) 0.2 (0.01) 12 Nm (1.2 kgfm, lbfft) 3.3 (0.15) 6.6 (0.26) 2.6 (0.10) STANDARD
3 185 cm (6.3 US oz, 6.5 Imp oz)
SERVICE LIMIT
230 cm3 (7.8 US oz, 8.1 Imp oz)
REAR DRIVING MECHANISM SPECIFICATIONS
Unit: mm (in) ITEM Axle runout Rear final drive Oil capacity Recommended oil Gear backlash Backlash difference Ring gear-to-stop pin clearance 0.3 0.6 (0.01 0.02) After draining After disassembly 75 cm (2.5 US oz, 2.6 Imp oz) 100 cm3 (3.4 US oz, 3.5 Imp oz) Hypoid gear oil SAE #80 0.05 0.25 (0.002 0.010) 0.4 (0.02) 0.2 (0.01)