2005-2006 Honda ATV TRX500FE/FM/TM FourTrax Foreman Factory Service Manual, Page 253Get this manual
FRONT WHEELSUSPENSIONSTEERING INSTALLATION Apply grease to the pivot collar outer surface and install the collar into the upper armApply molybdenum disulfide grease to the dust seal lips and install the dust seal caps onto the upper arm
Install the upper arm into the frame with the pivot bolt and new nut, and tighten the nutTORQUE: 34 N-m (3.5 kgf m, 25 Ibfft) Install the shock absorber lower mount into the upper arm with the mounting bolt and new nut, and tighten the nutTORQUE: 44 N-m (4.5 kgf m, 32 Ibfft) Install the lower arm into the frame with the pivot bolts and new nuts, and loosely tighten the nuts
Install the wheel hubknuckle assembly onto the upper and lower arms and install the ball joint nutsTighten each nut to the specified torque and further tighten until its grooves align with the cotter pin holeTORQUE: 29 N-m (3.0 kgf m, 21 Ibfft) Install new cotter pins