2005-2006 Honda ATV TRX500FE/FM/TM FourTrax Foreman Factory Service Manual, Page 203Get this manual
CRANKCASETRANSMISSIONCRANKSHAFTBALANCER
SERVICE INFORMATION
GENERAL
The crankcase halves must be separated to service the transmission and crankshaftTo service these parts, the engine must be removed from the frame (page 7-2) Be careful not to damage the crankcase mating surfaces when servicing Transmission lubricating oil is fed through the oil passages in the crankcase and crankcase coverClean the oil passages before assembling the crankcase halves
SPECIFICATIONS
ITEM Shift fork I.DClaw thickness Shaft O.DGear I.DFront, center Rear STANDARD 13.000-13.021 (0.5118-0.5126) 13.00013.018 (0.51180.5125) 4.93-5.00(0.194-0.197) 12.96612.984 (0.51050.5112) 25.00025.021 (0.98430.9851) 20.000-20.021 (0.7874-0.7882) 28.020-28.041 (1.1031 -1.1040) 13.000-13.021 (0.5118-0.5126) 24.95924.980 (0.98260.9835) 19.96619.984 (0.78610.7868) 27.98628.005 (1.10181.1026) 27.97928.000 (1.10151.1024) 27.95927.980 (1.10071.1016) 0.0200.062 (0.00080.0024) 0.0160.055 (0.00060.0022) 0.0150.055 (0.00060.0022) 0.0200.062 (0.00080.0024) 0.0400.082 (0.00160.0032) 22.000-22.021 (0.8661 -0.8670) 17.01617.034 (0.66990.6706) 21.95921.980 (0.86450.8654) 16.97616.987 (0.66830.6688) 12.96612.984 (0.51050.5112) 0.0200.062 (0.00080.0024) 0.0290.058 (0.00110.0023) 0.016-0.055(0.0006-0.0022) 0.05-0.65(0.002-0.026) 0.0060.018 (0.00020.0007) Unit: mm (in) SERVICE LIMIT 13.04(0.513) 13.04(0.513) 4.5(0.18) 12.96(0.510) 25.05 (0.986) 20.05 (0.789) 28.07 (1.105) 13.04(0.513) 24.93(0.981) 19.94 (0.785) 27.94(1.100) 27.93 (1.100) 27.91 (1.099) 0.10(0.004) 0.10 (0.004) 0.08 (0.003) 0.10 (0.004) 0.15(0.006) 22.04 (0.868) 17.06 (0.672) 21.93 (0.863) 16.93 (0.667) 12.94(0.509) 0.10(0.004) 0.10(0.004) 0.10 (0.004) 0.15(0.006) 0.8 (0.03) 0.05 (0.002)