2005-2006 Honda ATV TRX500FE/FM/TM FourTrax Foreman Factory Service Manual, Page 194Get this manual

2005-2006 Honda ATV TRX500FE/FM/TM FourTrax Foreman Factory Service Manual, Page 194

ALTERNATORSTARTER CLUTCH STATOR AND IGNITION PULSE GENERATOR INSTALLATION Set the statorignition pulse generator assembly onto the alternator coverInstall the socket bolts and tighten themTORQUE: 10 (1.0 kgf-m, Ibfft) Apply locking agent to the flange bolt threadsInstall the bolts and tighten themTORQUE: (0.6 kgf-m, 4.4 Ibfft) Apply sealant to the grommet seating surface and install the grommet into the cover groove securelyFLANGE BOLTSSTATOR SOCKET BOLTS

GROMMET

IGNITION PULSE GENERATOR

ALTERNATOR COVER INSTALLATION
Clean the mating surfaces of the alternator cover and rear crankcase cover thoroughly, being careful not to damage themBlow through the oil passage in the alternator cover with compressed airCheck that the starter reduction gears are installed in positionApply molybdenum oil solution to the reduction gear shaft journals and starter motor shaft endInstall the dowel pins and new gasket