2005-2006 Honda ATV TRX500FE/FM/TM FourTrax Foreman Factory Service Manual, Page 163Get this manual
CLUTCHGEARSHIFT LINKAGE
SERVICE INFORMATION
GENERAL
This section covers service of the clutch (centrifugal clutch and change clutch) and gearshift linkageTo service the reverse stopper shaft and gearshift spindles, the engine must be removed from the frame The crankcase must be separated when the sub-gearshift spindle, transmission, shift drum and shift forks require service (page 12-2) Engine oil viscosity and level and the use of oil additives have an effect on clutch operationOil additives of any kind are specifically not recommendedWhen the clutch does not disengage or the vehicle creeps, inspect the engine oil and oil level before servicing the clutch system Engine lubricating oil is fed through the oil passages in the front crankcase coverClean the oil passages before installing the crankcase cover The FE model is equipped with the electric shift program (ESP), see page 22-19 for this service
SPECIFICATIONS
Change clutch ITEM Spring free length Disc thickness Plate warpage Outer l.DOuter guide STANDARD TMFM FE 43.8 (1.72) 42.5(1.67) 2.62-2.78(0.103-0.109) 29.000-29.021 (1.1417-1.1426) 22.000-22.021 (0.8661 -0.8670) 28.95928.980 (1.14011.1409) 21.96721.980 (0.86480.8654) 150.0-150.2(5.906-5.913) 2.0 (0.08) 3.72 (0.146) 23.17(0.912) 29.000-29.021 (1.1417-1.1426) 28.95928.980 (1.14011.1409) Unit: mm (in) SERVICE LIMIT 42.49 (1.673) 41.23 (1.623) 2.3 (0.09) 0.20 (0.008) 29.05 (1.144) 22.05 (0.868) 28.93(1.139) 21.93 (0.863) 150.4(5.92) 1.3 (0.05) 3.6 (0.14) 24.10(0.949) 29.05 (1.144) 28.93(1.139)