2004-2009 Honda TRX450R/TRX450ER Service Manual, Page 294Get this manual
CRANKCASETRANSM1SSI0NCRANKSHAFTBALANCER ('04'05)
SERVICE INFORMATION
GENERAL
The crankcase halves must be separated to service the transmission and crankshaftTo service these parts, the engine must be removed from the frame (page 10-5) Be careful not to damage the crankcase mating surfaces when servicing
SPECIFICATIONS
ITEM Fork I.DShaft O.DFork claw thickness Gear I.DSTANDARD 12.00312.024 (0.47260.4733) 11.00311.024 (0.43320.4340) 11.98311.994 (0.47180.4722) 10.98310.994 (0.43240.4328) 4.93-5.00(0.194-0.197) 28.00728.028 (1.10261.1035) 28.02028.033 (1.10311.1037) 22.02022.041 (0.86690.8678) 30.020-30.041 (1.1819-1.1827) 28.020-28.041 (1.1031-1.1040) 27.95927.980 (1.10071.1016) 21.95921.980 (0.86450.8654) 29.95929.980 (1.17951.1803) 27.95927.980 (1.10071.1016) 25.02025.041 (0.98500.9859) 19.02019.041 (0.74880.7496) 27.02027.041 (1.06381.0646) 25.020-25.041 (0.9850-0.9859) 24.96724.980 (0.98300.9835) 18.95918.980 (0.74640.7472) 26.95926.980 (1.06141.0622) 24.95924.980 (0.98260.9835) 0.05-0.60(0.002-0.024) 0.0060.018 (0.00020.0007) Unit: mm (in) SERVICE LIMIT 12.04(0.474) 11.04 (0.435) 11.97(0.471) 10.97 (0.432) 4.8 (0.19) 28.05(1.104) 28.06(1.105) 22.07 (0.869) 30.07 (1.184) 28.07 (1.105) 27.94(1.100) 21.94 (0.864) 29.94(1.179) 27.94(1.100) 25.06 (0.987) 19.06 (0.750) 27.06(1.065) 25.06 (0.987) 24.95 (0.982) 18.94(0.746) 26.94(1.061) 24.94 (0.982) 0.05 (0.002) 0.03(0.001) 0.75 (0.030) 0.05 (0.002)