2004-2009 Honda TRX450R/TRX450ER Service Manual, Page 15Get this manual
GENERAL INFORMATION
CYLINDERPISTON SPECIFICATIONS (After f05)
ITEM I.DOut-of-round Taper Warpage Piston, Piston O.Dat 10 (0.4) from bottom piston pin, Piston pin hole I.Dpiston ring Piston pin O.DPiston-to-piston pin clearance Piston ring end Top gap Second Oil (side rail) Piston ring-to-ring Top groove clearance Second Cylinder-to-piston clearance Connecting rod small end I.DConnecting rod-to-piston pin clearance Cylinder STANDARD 96.00096.015 (3.77953.7801) 95.97095.980 (3.77833.7787) 19.00219.008 (0.74810.7483) 18.99419.000 (0.74780.7480) 0.0020.014 (0.00010.0006) 0.25-0.31 (0.010-0.012) 0.23-0.33(0.009-0.013) 0.20-0.70(0.008-0.028) 0.0650.100 (0.00260.0039) 0.0650.100 (0.00260.0039) 0.0200.045 (0.00080.0018) 19.01619.034 (0.74870.7494) 0.0160.040 (0.00060.0016) Unit: mm (in) SERVICE LIMIT 96.05(3.781) 0.05 (0.002) 0.05 (0.002) 0.05 (0.002) 95.87 (3.774) 19.03 (0.749) 18.98(0.747) 0.04 (0.002) 0.45 (0.018) 0.48 (0.019) 0.90 (0.035) 0.115(0.0045) 0.115(0.0045) 0.18 (0.007) 19.04 (0.750) 0.06 (0.002)
CLUTCHKICKSTARTERGEARSHIFT LINKAGE SPECIFICATIONS ('04'05)