2001-2003 Honda TRX500FA Factory Service Manual, Page 285Get this manual

2001-2003 Honda TRX500FA Factory Service Manual, Page 285

FRONT DRIVING MECHANISM Replace th in io shi ith th ider on if he con tact pattern is oo igh toward the face
TOO HIGH :

Replace the ini shim ith thinner one if the con -

tact pattern is too lowtoward the flank The patt er will shi ft abo ut 0.5- 1.0 (0.02-0.04 in) hen the th ickness of the shim is chan ed by 0.12 mm (0.005 in )
Dri ve side

Coast side

Pinion sh im s:
A: 1.64 B: 1.70 mm C: 1.76 mm1.82 mm E: 1.88 mm 0.064 in0.067 inl 10.069 in 0.072 in) .074 in) 0

1.94 mm (0.076 in2.00 mm 10.079 in2.06 mm (0.08 in) 2.12 10.083 in) 2.18 mm (0086 in )

For ini on shim repl acem ent, see page 17-16

Dri ve side