2001-2003 Honda TRX500FA Factory Service Manual, Page 155Get this manual
CYLINDERPISTON Measure pist in ho leTake th aximum read ing to det erm ine he 1.0SERVIC LIM IT: 20 .04 mm (0.789 in)
Measure th piston pin .0at three poi nts SERV ICE LIMIT: 19.96 mm 786 in0
Calculate the piston-to-piston pin clearance SERV ICE LI MI T: 0.08 (0.003 in)
CONNECTING ROD
Measure the connecting ro sma ll end 1.0SERV ICE LIMIT: 20.07 0.790 in )
Calcu late the co nnecting rod -to-piston pin clea ra nce SERV.cE LI IT: .1 mm (O)()4in)
CYLINDERPISTON INSTALLATION