2000-2003 Honda TRX350 Rancher factory service manual, Page 171Get this manual
CRANKCASETRANSMISSIONCRANKSHAFT INSPECTION GEAR BUSHINGSHAFT Check the gear shifter groove for abnormal wear or damage
Check the gear dogs and teeth for abnormal wear or damageMeasure the gear I.DSERVICE LIMITS: M4: 23.04 mm (0.907 in) M5: 18.05 mm (0.711 in) C1, C2, C3, CR: 25.05 mm (0.986 in) Reverse idle: 13.04 mm (0.513 in) Measure the gear bushing O.DSERVICE LIMITS: M4: 22.94 mm (0.903 in) M5: 17.94 mm (0.706 in) C1, C2, C3, CR: 24.93 mm (0.981 in) Calculate the gear-to-bushing clearanceSERVICE LIMIT: 0.10 mm (0.004 in) Measure the gear bushing I.DM4 SERVICE LIMITS: M4: 20.04 mm (0.789 in) M5: 15.04 mm (0.592 in) C3: 22.04 mm (0.868 in) Check the mainshaft and countershaft for abnormal wear or damageMeasure the mainshaft O.Dat the M4 and M5 gearsSERVICE LIMITS: At M4: 19.93 mm (0.785 in) At M5: 14.94 mm (0.588 in) Measure the countershaft O.Dat the C3 gearSERVICE LIMIT: At C3: 21.93 mm (0.863 in) Calculate the gear bushing-to-shaft clearanceSERVICE LIMIT: 0.10 mm (0.004 in) Measure the idle gear shaft O.DSERVICE LIMIT: 12.94 mm (0.509 in) Calculate the idle gear-to-shaft clearanceSERVICE LIMIT: 0.10 mm (0.004 in) M5