2000-2003 Honda TRX350 Rancher factory service manual, Page 167Get this manual
11CRANKCASETRANSMISSIONCRANKSHAFT SERVICE INFORMATION TROUBLESHOOTING CRANKCASE SEPARATION TRANSMISSION 11-1 11-2 11-3 11-4 CRANKSHAFTBALANCER CRANKCASE BEARING REPLACEMENT CRANKCASE ASSEMBLY 11-10 11-12 11-16
SERVICE INFORMATION
GENERAL
The crankcase halves must be separated to service the transmission and crankshaftTo service these parts, the engine must be removed from the frame (section 6)Be careful not to damage the crankcase mating surfaces when servicingTransmission lubricating oil is fed through the oil passages in the crankcaseClean the oil passages before assembling the crankcase halves
SPECIFICATIONS
Unit: mm (in) ITEM Shift fork I.DClaw thickness Shaft O.DGear I.DSTANDARD 13.000 13.018 (0.5118 0.5125) 4.93 5.00 (0.194 0.197) 12.966 12.984 (0.5105 0.5112) 23.000 23.021 (0.9055 0.9063) 18.000 18.021 (0.7087 0.7095) 25.000 25.021 (0.9843 0.9851) 13.000 13.018 (0.5118 0.5125) 22.959 22.979 (0.9039 0.9047) 17.959 17.980 (0.7070 0.7079) 24.959 24.980 (0.9826 0.9835) 0.021 0.062 (0.0008 0.0024) 0.020 0.062 (0.0008 0.0024) 20.000 20.021 (0.7874 0.7882) 15.000 15.018 (0.5906 0.5913) 22.000 22.021 (0.8661 0.8670) 19.959 19.980 (0.7858 0.7866) 14.966 14.984 (0.5892 0.5899) 21.959 21.980 (0.8645 0.8654) 12.966 12.984 (0.5105 0.5112) 0.020 0.062 (0.0008 0.0024) 0.016 0.052 (0.0006 0.0020) 0.016 0.052 (0.0006 0.0020) 0.05 0.65 (0.002 0.026) 0.006 0.018 (0.0002 0.0007) SERVICE LIMIT 13.04 (0.513) 4.5 (0.18) 12.96 (0.510) 23.04 (0.907) 18.05 (0.711) 25.05 (0.986) 13.04 (0.513) 22.94 (0.903) 17.94 (0.706) 24.93 (0.981) 0.10 (0.004) 0.10 (0.004) 20.04 (0.789) 15.04 (0.592) 22.04 (0.868) 19.93 (0.785) 14.94 (0.588) 21.93 (0.863) 12.94 (0.509) 0.10 (0.004) 0.10 (0.004) 0.10 (0.004) 0.05 (0.002) 0.8 (0.03) 0.05 (0.002)