2000-2003 Honda TRX350 Rancher factory service manual, Page 10Get this manual
GENERAL INFORMATION CYLINDERPISTON Cylinder Unit: mm (in) STANDARD 78.500 78.510 (3.0905 3.0909) SERVICE LIMIT 78.60 (3.094) 0.10 (0.004) 0.10 (0.004) 0.10 (0.004) 78.43 (3.088) 17.04 (0.671) 16.96 (0.668) 0.02 (0.001) 0.5 (0.02) 0.6 (0.02) 0.9 (0.04) 0.09 (0.004) 0.09 (0.004) 0.10 (0.004) 17.10 (0.673) 0.06 (0.002) Unit: mm (in) STANDARD 28.0 (1.10) 31.3 (1.23) 2.62 2.78 (0.103 0.109) 28.000 28.021 (1.1024 1.1032) 22.000 22.021 (0.8661 0.8670) 27.959 27.980 (1.1007 1.1016) 21.967 21.980 (0.8648 0.8654) 126.0 126.2 (4.96 4.97) 2.0 (0.08) 2.87 (0.113) 25.8 (1.02) 27.000 27.021 (1.0630 1.0638) 26.959 26.980 (1.0614 1.0622) SERVICE LIMIT 27.0 (1.06) 30.2 (1.19) 2.3 (0.09) 0.20 (0.008) 28.04 (1.104) 22.05 (0.868) 27.92 (1.099) 21.93 (0.863) 126.4 (4.98) 1.3 (0.05) 2.73 (0.107) 26.9 (1.06) 27.05 (1.065) 26.93 (1.060) Unit: mm (in) STANDARD 45.660 45.673 (1.7976 1.7981) SERVICE LIMIT 45.65 (1.797)
I.DOut-of-round Taper Warpage Piston O.Dat 15 (0.6) from bottom Piston, Piston pin hole I.DPiston pin, Piston pin O.Dpiston ring Piston-to-piston pin clearance Top Piston ring end gap Second Oil (side rail) Top Piston ring-to-ring Second groove clearance Cylinder-to-piston clearance Connecting rod small end I.DConnecting rod-to-piston pin clearance