1999-2002 TRX400EX Fourtrax Service Manual, Page 143Get this manual
11CRANKCASETRANSMISSIONCRANKSHAFT SERVICE-INFORMATION TROUBLESHOOTING CRANKCASE SEPARATION TRANSMISSION
11-2 11-3 11-4
CRANKSHAFTBALANCER
CRANKCASE BEARING REPLACEMENT 11-12
CRANKCASE ASSEMBLY
SERVICE INFORMATIO N
GENERAL
The crankcase halves must be separated to service the transmission and crankshaftTo service these parts, the engine must be removed from the frame (section 5) Be careful notto damage the crankcase mating surfaces when servicing
SPECIFICATIONS
Unit: mm (in ITEM Shift fork I.DClaw thickness Shaft 0.0_ -
STANDARD 13.000-13.021 (0.5118-0.5126) 5.936.00 (0.2330.236) 12.966-12.984 (0.5105-0.5112) M4 M5 Cl C2,C3 M4 M5 C1 C2C3 25.02025.041 (0.98500.9859) 25.00025.021 (0 .98430.9851) 23.00023.021 (0.90550.9063) 28.02028.041 (1.10311.1040) 24.97925.000 (0,98340.9843) 24.95924.980 (0.98260.9835) 22.95922.980 (0.90390.9047) 27.979-28.000 (1.1015- 1.1024) 0.0200.062 (0.00080.0022) M4 Cl C2,C3 at M4 at C1 at C2, C3 22.00022.021 (0.86610.8670) 20.02020.041 (0.78820.7890) 25.00025.021 (0 .98430.9851) 21.95921.980 (0.78660.7874) 19.97920.000 (1.17911.1801) 24.95924.980 (0 ,98260.9835) 0.0200.062 (0.00080.0022)